Machine Fleet

   Experience as the foundation – technology as the driving force  

 

“In 1980 I invested in a used milling machine for production of cutting dies.” This is how Konrad Havlat started the success story of our enterprise. Although today’s machine fleet does not appear to be comparable in type and scope, each of the subsequent investments was based on the same philosophy: Assurance of the productive capacity as a provider of manufacturing services through investments in the future. Now we rely on state-of-the art technology from leading machine tool manufacturers and our decades of know-how in the production of precision parts.

Innovation is not a compulsion, it is a need.

 

Horizontal lathes

Highlight-Machine :

DMG Mori – CTX gamma 2000 TC

High-performance. Our CTX gamma 2000 TC’s enable 6-sided complete machining for flexible production of highly complex components. They have main spindle and counter spindle, tool turret and a turning and milling unit with tool changer.

  Horizontal lathes overview
All geometric data in millimeters
3x
DMG MORI
CTX gamma 2000 TC

CNC turn-mill complete machining centre, gantry loader, 2 spindle for synchronously processing
d: 700
l: 2,050
1x
Gildemeister
GMX 500

CNC turn-mill complete machining centre, 2 spindle for synchronously processing
d: 610
l: 1,870
1x
DMG MORI
CTX gamma 1250 TC

CNC turn-mill complete machining centre
d: 700
l: 1,300
1x
DMG MORI
CTX beta 1250 linear

CNC turn-mill complete machining centre
d: 410
l: 1,300
1x
Boehringer
DUS 800 ti

CNC horizontal lathe, steady rest, tailstock, optional magnetic disc
d: 820
l: 2,000
1x
Boehringer
DUS 630 ti

CNC horizontal lathe, tailstock, optional magnetic disc
d: 630
l: 1,000
1x
Boehringer
DUS 560

CNC horizontal lathe, steady rest, tailstock, optional magnetic disc
d: 570
l: 1,000
1x
Gildemeister
NEF 400

CNC horizontal lathe
d: 350
l: 700
1x
Gildemeister
NEF 320

NC horizontal lathe
d: 320
l: 750

Vertical lathes

Highlight-Machine :

IMT Procast Line – VBM 40/52

Maximized. Turning on the VBM 40/52 is impressive – this is confirmed by workpieces with a diameter of up to 5,200 mm, a height of up to 3,000 mm and a weight of up to 25 t. Through a driven processing spindle, in addition to turning, milling and boring are also possible.

 

 

  Vertical lathes overview
All geometric data in millimeters
1x
IMT Procast Line
VBM 40/52

CNC vertical lathe, 3-axis drill-mill unit
work area
d: 5,200
h: 3,000
turning table
d: 4,000
workpiece weight to
m: 25 t
1x
IMT Procast Line
VBM 22/25

CNC vertical lathe
work area
d: 2,500
h: 2,000
turning table
d: 2,200
workpiece weight to
m: 20 t
1x
Procast
NTM 14/16

CNC vertical lathe
work area
d: 1,600
h: 1,300
turning table
d: 1,400
workpiece weight to
m: 15 t
2x
IMT
VL 50

CNC vertical lathe
d: 1,200
h: 750
1x
IMT
VL 32

CNC vertical lathe
d: 730
h: 650

Milling machines

Highlight-Machine :

Burkhardt & Weber – MCX 1000

Ultra-dynamic. In an air-conditioned manufacturing environment, with the MCX 1000 we machine in the accuracy range of < 5 µm. High rapid traverse acceleration ensures optimal dynamics with high long-term precision.

NEW in November 2016.

 

 

  Milling machines overview
All geometric data in millimeters
1x
Burkhardt & Weber
MCX 1000

CNC 5-axis milling machine, pallet changer
x: 2,200
y: 1,400
z: 1,600
1x
Waldrich Siegen
µPM

CNC 5-axis milling machine, pallet changer
x: 2,000
y: 1,250
z: 1,400
1x
Deckel-Maho
DMC 200 U

CNC 5-axis milling machine, pallet changer
x: 1,800
y: 2,000
z: 1,100
1x
Deckel-Maho
DMC 210 FD

CNC 5-axis mill-turn machining, pallet changer
x: 1,800
y: 2,100
z: 1,250
1x
Deckel-Maho
DMC 200 FD

CNC 5-axis mill-turn machining, pallet changer
x: 1,800
y: 2,000
z: 1,100
1x
Deckel-Maho
DMU 160 FD

CNC 5-axis mill-turn machining
x: 1,600
y: 1,250
z: 1,000
1x
Deckel-Maho
DMC 100U duoblock

CNC 5-axis milling machine, pallet changer
x: 1,000
y: 1,000
z: 1,000
1x
Heller
FP 4000

CNC 5-axis milling machine, pallet changer, FASTEMS FPC 1000
x: 800
y: 800
z: 1,045
1x
Starrag Heckert
STC 1000

CNC 5-axis milling machine, pallet changer
x: 1,700
y: 1,600
z: 1,950
2x
Deckel-Maho
DMC 100 V

CNC 3-axis milling machine
x: 1,000
y: 800
z: 600
1x
Deckel-Maho
DMU 70 eVo

CNC 5-axis milling machine
x: 750
y: 600
z: 520
3x
Deckel-Maho
DMU 50 eVo

CNC 5-axis milling machine
x: 500
y: 450
y: 400
2x
Deckel-Maho
DMU 80 P

CNC 5-axis milling machine
x: 800
y: 700
z: 600
1x
DMG Sauer
Ultrasonic 20

CNC 5-axis milling machine, grind operation, 40.000 U/min motor spindle
x: 200
y: 200
z: 280
1x
Fehlmann
825 VERSA

CNC 5-axis milling machine, pallet changer
x: 875
y: 700
z: 450
1x
Fehlmann
Picomax P 100 XL

CNC 4-axis milling machine
x: 2,100
y: 435
z: 590
1x
Fehlmann
Picomax P 95

CNC 5-axis milling machine
x: 800
y: 500
z: 610
1x
Fehlmann
Picomax 54 Top

CNC 3-axis milling machine
x: 500
y: 250
z: 480
2x
Deckel-Maho
DMU 50

CNC 5-axis milling machine
x: 500
y: 450
z: 400
1x
Deckel-Maho
DMU 50 M

NC milling machine with universal table
x: 500
y: 400
z: 400

Turbine blade milling machines

Highlight-Machine :

Starrag Heckert – LX 051

Specialized. The LX 051 developed expressly for manufacturing of turbine and compressor blade production offers convincing performance with high dynamics and precision. In this regard a high bandwidth of blade geometries can be machined with a single clamping setup – regardless of whether prototype or series manufacturing.

  Turbine blade milling machines overview
All geometric data in millimeters
1x
Starrag Heckert
LX 251

CNC 5-axis turbine-blade milling machine
workpiece length to
l: 1,200
2x
Starrag Heckert
LX 151

CNC 5-axis turbine-blade milling machine
workpiece length to
l: 750
2x
Starrag Heckert
LX 051

CNC 5-axis turbine-blade milling machine
workpiece length to
l: 450
3x
Starrag Heckert
SX 051

CNC 5-axis turbine-blade milling machine
workpiece length to
l:450

Boring-mill machines

Highlight-Machine :

Colgar – FRAL 401

Multi-dimensional. With a maximum movement path of 14,000 mm, the FRAL 401 enables us to machine large components. In addition to 5-axis simultaneous milling, multiple, interchangeable machining heads enable turning of rotationally-symmetrical elements.

  Boring-mill machines overview
All geometric data in millimeters
1x
Colgar
FRAL 401

CNC boring-mill, variable machining heads
turning table
x: 3,500
y: 3,000
turning table
x: 2,300
y: 1,800
plate area
x: 8,000
y: 4,000
work area
x: 14,000
y: 4,500
z: 1,250
workpiece weight to
m: 25 t
1x
Alesa Monti
AT 127 (H30)

CNC boring-mill
turning table
x: 3,500
y: 2,000
work area
x: 4,000
y: 3,000
z: 2,000
workpiece weight to
m: 20 t
1x
Alesa Monti
AT 127 (H25)

CNC boring-mill
turning table
x: 2,000
y: 2,000
work area
x: 4,000
y: 2,500
z: 2,000
workpiece weight to
m: 20 t
1x
Alesa Monti
MAF 45 TG (H15)

CNC boring-mill
turning table
x: 1,100
y: 1,300
work area
x: 2,500
y: 1,500
z: 1,000
workpiece weight to
m: 4 t

Grinding machines

Highlight-Maschine :

Kehren – Ri 16-4

High-precision. With a maximum workpiece diameter of 1,700 mm our Ri 16-4 represents the highest level of grinding processing of our manufacturing. Equipped with a tool turret and an integrated measuring device, it combines flexibility and precision.

  Grinding machines overview
All geometric data in millimeters
1x
Kehren
Ri 16-4

CNC vertical grinding machine
d: 1,800
h: 1,100
workpiece weight to
m: 5 t
1x
Kehren
Ri 8-4

CNC vertical grinding machine
d: 1,000
h: 800
workpiece weight to
m: 2 t
1x
Taiyo Koki
VM 85

CNC vertical grinding machine, tool changer
d: 850
h: 600
1x
WEMA Glaucha
SBZ 6-L

CNC circular grinding machine
d: 800
l:1,400
1x
WEMA Glaucha
SU 6-R 680

CNC circular grinding machine
d: 800
l: 600
1x
Kellenberger
KEL-VARIA UR 250/1500

CNC circular grinding machine, steady rest, tail spindle
d: 500
l: 1,500
1x
Kellenberger
KEL-VISTA UR 175/1000

CNC circular grinding machine, steady rest, tail spindle
d: 350
l: 1,000
1x
Peter Wolters
3R1200

Lapping and polishing machine
d: 480
1x
Ziersch
ZT 1020

CNC surface grinding machine
x: 2,000
y: 1,000
z: 600
1x
Jung
C 740 C

CNC surface & profile grinding machine
x: 880
y: 510
z: 380
1x
Jung
JF 525

CNC surface & profile grinding machine
x: 600
y: 200
z: 300
1x
Kehren
D7B

CNC-Surface grinding machine, double rotary table with segmented plates
d: 700
1x
Mikromat
4 S

CNC jig grinding machine
clamping surface
x: 500
y: 400
processing path
x: 500
y: 300
z: 400
processing length
l: 120

Measurement technology

Highlight machine :

Zeiss – Accura II

Exact. Measuring machines are a mirror of the manufacturing performance – and so is our Accura II. In spite of its high measuring volume, we can rely on measuring accuracy in all areas. Repeatability is a matter of course in this regard.

  Measurement technology overview
All geometric data in millimeters
1x
Zeiss
ACCURA II

CNC 3D-measuring machine
x: 2,000
y: 3,000
z: 1,000
1x
Zeiss
Prismo 10 VAST

CNC 3D-measuring machine
x: 1,600
y: 2,400
z: 1,000
1x
Zeiss
ZEISS Prismo 7 VAST

CNC 3D-measuring machine
x: 900
y: 1,200
z: 650
1x
Mitutoyo
Euro Strato

CNC 3D-measuring machine
x: 905
y: 1,605
z: 605
1x
Mitutoyo
Mitutoyo Crysta Apex

CNC 3D-measuring machine
x: 905
y: 1,605
z: 805
1x
Hexagon
Romer Absolue Arm

Portable 3D-measuring arm
1x
ZettMess
AML 20/16

3D-measuring machine
1x
Vision
5-D

CNC 3D-measuring microscope
1x
Mitutoyo
Contracer CV-3100

Contour measuring machine
3x
Zeiss
Scan Max

Coordinate measuring machine
1x
Spectro
Spectrotest

Arc spark spectrometer
1x
Universal
SW 120

Stationary crack detection unit

Additional services

Highlight :

Erode, Sawing, …

Flexible and versatile. In addition to classic machining we offer continuous wire EDM and die sinking of highly complex geometric shapes. Likewise, the production process supports economical manufacturing of such workpieces, as does our in-house cutting of unmachined parts, through straight-cut band saws and block band saws.

  Additional services overview
All geometric data in millimeters
1x
Agie
Integral 3

CNC sink EDM machine
workpiece dimensions
x: 1,050
y: 900
z: 350
processing path
x: 500
y: 350
z: 500
2x
Agie
Evolution 2 SF

CNC wire EDM machine
workpiece dimensions
x: 750
y: 550
z: 250
processing path
x: 350
x: 250
z: 255
1x
AC CLASSIC V3
AC CLASSIC V3

CNC wire EDM machine
workpiece dimensions
x: 1,050
y: 650
z: 420
processing path
x: 500
y: 350
z: 426
3x
Kasto
TWIN AE 4

band saw
cutting range to
l: 400
2x
Kasto
Vertikal

band saw
cutting range to
l: 600