Machine Fleet
Experience as the foundation – technology as the driving force
“In 1980 I invested in a used milling machine for production of cutting dies.” This is how Konrad Havlat started the success story of our enterprise. Although today’s machine fleet does not appear to be comparable in type and scope, each of the subsequent investments was based on the same philosophy: Assurance of the productive capacity as a provider of manufacturing services through investments in the future. Now we rely on state-of-the art technology from leading machine tool manufacturers and our decades of know-how in the production of precision parts.
Innovation is not a compulsion, it is a need.
Horizontal lathes
Highlight-Machine :
DMG Mori – CTX gamma 2000 TC
Powerful & process-optimised. Our CTX gamma 2000 TC machines enable a 6-side complete machining for the flexible manufacture of highly complex components. In combination with CNC automatisation, we manufacture your components in any batch size.
All geometric data in millimeters
3x
DMG MORI
CTX gamma 2000 TC
CNC turn-mill complete machining centre, gantry loader, 2 spindle for synchronously processing
d: 700
l: 2,050
1x
Gildemeister
GMX 500
CNC turn-mill complete machining centre, 2 spindle for synchronously processing
d: 610
l: 1,870
1x
DMG MORI
CTX gamma 1250 TC
CNC turn-mill complete machining centre
d: 700
l: 1,300
1x
DMG MORI
CTX beta 1250 linear
CNC turn-mill complete machining centre with RoboJob CNC Automation
d: 410
l: 1,300
1x
Boehringer
DUS 800 ti
CNC horizontal lathe, steady rest, tailstock, optional magnetic disc
d: 820
l: 2,000
1x
Boehringer
DUS 630 ti
CNC horizontal lathe, tailstock, optional magnetic disc
d: 630
l: 1,000
1x
Boehringer
DUS 560
CNC horizontal lathe, steady rest, tailstock, optional magnetic disc
d: 570
l: 1,000
1x
Gildemeister
NEF 400
CNC horizontal lathe
d: 350
l: 700
Vertical lathes
Highlight-Machine :
IMT Procast Line – VBM 40/52
Maximized. Turning on the VBM 40/52 is impressive – this is confirmed by workpieces with a diameter of up to 5,200 mm, a height of up to 3,000 mm and a weight of up to 25 t. Through a driven processing spindle, in addition to turning, milling and boring are also possible.
All geometric data in millimeters
1x
IMT Procast Line
VBM 40/52
CNC vertical lathe, 3-axis drill-mill unit
work area
d: 5,200
h: 3,000
turning table
d: 4,000
workpiece weight to
m: 25 t
1x
IMT Procast Line
VBM 22/25
CNC vertical lathe
work area
d: 2,500
h: 2,000
turning table
d: 2,200
workpiece weight to
m: 20 t
1x
Procast
NTM 14/16
CNC vertical lathe
work area
d: 1,600
h: 1,300
turning table
d: 1,400
workpiece weight to
m: 15 t
2x
IMT
VL 50
CNC vertical lathe
d: 1,200
h: 750
1x
IMT
VL 32
CNC vertical lathe
d: 730
h: 650
Milling machines
Highlight-Machine :
DMG MORI – DMC 210 U μ precision
High-precision milling. In an air-conditioned production environment, the DMC 210 U μ precision machine fulfils the highest demands in geometrical and positional tolerances. A particularly high level of efficiency is ensured by a wheel type magazine with up to 303 tools, the fivefold-pallet rotary storage unit as well as a powerful motor spindle.
All geometric data in millimeters
1x
BURKHARDT & WEBER
MCX 1000
CNC 5-axis milling machine, pallet changer
x: 2,200
y: 1,400
z: 1,600
1x
WALDRICH SIEGEN
µPM
Jig boring machine, pallet changer
x: 2,000
y: 1,250
z: 1,400
1x
DMG MORI
DMC 210 U µPrecision
CNC 5-axis milling machine, 5-fold pallet changer
x: 2.100
y: 2.100
z: 1.250
1x
DECKEL-MAHO
DMC 210 FD
CNC 5-axis mill-turn machining, pallet changer
x: 1,800
y: 2,100
z: 1,250
1x
DECKEL-MAHO
DMC 200 FD
CNC 5-axis mill-turn machining, pallet changer
x: 1,800
y: 2,000
z: 1,100
1x
DMG MORI
DMC 125 U FDS + RPS 12
CNC 5-axis mill-turn machining, technology integration grinding, 12-fold pallet changer
x: 1,250
y: 1,250
z: 1,000
1x
DECKEL-MAHO
DMC 100U duoBlock
CNC 5-axis milling machine, pallet changer +RS12
x: 1,000
y: 1,250
z: 1,000
1x
SW GmbH
BA 622
CNC 5-axis milling machine with two spindles
x: 600
y: 600
z: 500
1x
HELLER
FP 4000
CNC 5-axis milling machine, pallet changer, FASTEMS FPC 1000
x: 800
y: 800
z: 1,045
1x
STARRAG HECKERT
STC 1000
CNC 5-axis milling machine, pallet changer
x: 1,700
y: 1,600
z: 1,950
2x
DECKEL-MAHO
DMC 100 V
CNC 3-axis milling machine
x: 1,000
y: 800
z: 600
1x
DECKEL-MAHO
DMU 70 eVo
CNC 5-axis milling machine
x: 750
y: 600
z: 520
1x
DECKEL-MAHO
DMU 50 eVo
CNC 5-axis milling machine
x: 500
y: 450
y: 400
2x
DECKEL-MAHO
DMU 80 P
CNC 5-axis milling machine
x: 800
y: 700
z: 600
3x
FEHLMANN
825 VERSA
CNC 5-axis milling machine, pallet changer
x: 875
y: 700
z: 450
1x
FEHLMANN
Picomax P 100 XL
CNC 4-axis milling machine
x: 2,100
y: 435
z: 590
1x
FEHLMANN
Picomax P 95
CNC 5-axis milling machine
x: 800
y: 500
z: 610
2x
FEHLMANN
Picomax 54 Top
CNC 3-axis milling machine
x: 500
y: 250
z: 480
1x
DECKEL-MAHO
DMU 50
CNC 5-axis milling machine
x: 500
y: 450
z: 400
1x
DMG SAUER
Ultrasonic 20
CNC 5-axis milling machine
x: 200
y: 200
z: 280
Turbine blade milling machines
Highlight-Machine :
Starrag Heckert – LX 051
Specialized. The LX 051 developed expressly for manufacturing of turbine and compressor blade production offers convincing performance with high dynamics and precision. In this regard a high bandwidth of blade geometries can be machined with a single clamping setup – regardless of whether prototype or series manufacturing.
All geometric data in millimeters
1x
Starrag Heckert
LX 251
CNC 5-axis turbine-blade milling machine
workpiece length to
l: 1,200
2x
Starrag Heckert
LX 151
CNC 5-axis turbine-blade milling machine
workpiece length to
l: 750
2x
Starrag Heckert
LX 051
CNC 5-axis turbine-blade milling machine
workpiece length to
l: 450
3x
Starrag Heckert
SX 051
CNC 5-axis turbine-blade milling machine
workpiece length to
l:450
Boring-mill machines
Highlight-Machine :
Colgar – FRAL 401
Multi-dimensional. With a maximum movement path of 14,000 mm, the FRAL 401 enables us to machine large components. In addition to 5-axis simultaneous milling, multiple, interchangeable machining heads enable turning of rotationally-symmetrical elements.
All geometric data in millimeters
1x
COLGAR
FRAL 401
CNC boring-mill, variable machining heads
turning table
x: 3,500
y: 3,000
turning table
x: 2,300
y: 1,800
plate area
x: 8,000
y: 4,000
work area
x: 14,000
y: 4,500
z: 1,250
workpiece weight to
m: 25 t
1x
ALESA MONTI
AT 127 (H30)
CNC boring-mill
turning table
x: 3,500
y: 2,000
work area
x: 4,000
y: 3,000
z: 2,000
workpiece weight to
m: 20 t
Grinding machines
Highlight-Maschine :
Kehren – Ri 16-4
High-precision. With a maximum workpiece diameter of 1,700 mm our Ri 16-4 represents the highest level of grinding processing of our manufacturing. Equipped with a tool turret and an integrated measuring device, it combines flexibility and precision.
All geometric data in millimeters
1x
KEHREN
Ri 16-4
CNC vertical grinding machine
d: 1,800
h: 1,100
workpiece weight to
m: 5 t
1x
KEHREN
Ri 8-4
CNC vertical grinding machine
d: 1,000
h: 800
workpiece weight to
m: 2 t
1x
DMG TAIYO KOKI
VM 85
CNC vertical grinding machine, tool changer
d: 850
h: 500
1x
DMG TAIYO KOKI
CVG 6
CNC vertical grinding machine, with automatic pallet changer
d: 600
h: 500
1x
WEMA GLAUCHAU
SBZ 6-L
CNC circular grinding machine
d: 800
l:1,400
1x
WEMA GLAUCHAU
SU 6-R 680
CNC circular grinding machine
d: 800
l: 600
1x
KELLENBERGER
KEL-VARIA UR 250/1500
CNC circular grinding machine, steady rest, tail spindle
d: 500
l: 1,500
2x
KELLENBERGER
KEL-VISTA UR 175/1000
CNC circular grinding machine, steady rest, tail spindle
d: 350
l: 1,000
1x
PETER WOLTERS
3R1200
Lapping and polishing machine
d: 480
1x
ZIERSCH
ZT 1020
CNC surface grinding machine
x: 2,000
y: 1,000
z: 600
1x
BLOHM
PLANOMAT HP 608
CNC surface & profile grinding machine
x: 800
y: 600
z: 500
workpiece weight to
m: 800kg
1x
JUNG
JF 525
CNC surface & profile grinding machine
x: 600
y: 200
z: 300
1x
KEHREN
D7B
CNC surface grinding machine, double rotary table with segmented plates
x: 700
Measurement technology
Highlight machine :
Zeiss – Accura II
Exact. Measuring machines are a mirror of the manufacturing performance – and so is our Accura II. In spite of its high measuring volume, we can rely on measuring accuracy in all areas. Repeatability is a matter of course in this regard.
All geometric data in millimeters
1x
ZEISS
ACCURA II
CNC 3D-measuring machine
x: 2,000
y: 3,000
z: 1,000
1x
ZEISS
Prismo 10 VAST
CNC 3D-measuring machine
x: 1,600
y: 2,400
z: 1,000
1x
ZEISS
Prismo 7 VAST
CNC 3D-measuring machine
x: 900
y: 1,200
z: 650
1x
MITUTOYO
Euro Strato
CNC 3D-measuring machine
x: 905
y: 1,605
z: 605
1x
MITUTOYO
Crysta Apex
CNC 3D-measuring machine
x: 905
y: 1,605
z: 805
1x
ZETT MESS
AML 20/16
3D-measuring machine
1x
HEXAGON
Romer Absolute Arm
Portable 3D-measuring arm
1x
MITUTOYO
Contracer CV-3100
Contour measuring machine
1x
ZEISS
DuraMax
Coordinate measuring machine
3x
ZEISS
ScanMax
Coordinate measuring machine
1x
SPECTRO
Spectrotest
Arc spark spectrometer
1x
VISION
5-D
CNC 3D-measuring microscope
1x
UNIVERSAL
SW 120
Stationary crack detection unit
Additional services
Highlight :
Erode, Sawing, …
Flexible and versatile. In addition to classic machining we offer continuous wire EDM and die sinking of highly complex geometric shapes. Likewise, the production process supports economical manufacturing of such workpieces, as does our in-house cutting of unmachined parts, through straight-cut band saws and block band saws.
All geometric data in millimeters
1x
AGIE
Integral 3
CNC sink EDM machine
workpiece dimensions
x: 1,050
y: 900
z: 350
processing path
x: 500
y: 350
z: 500
1x
AGIE
AC Classic V3
CNC wire EDM machine
workpiece dimensions
x: 1,050
y: 650
z: 420
processing path
x: 500
x: 350
z: 420
3x
KASTO
TWIN AE 4
band saw
cutting range to
l: 400
2x
KASTO
Vertikal
band saw
cutting range to
l: 600